Introducing the MS1

Industrial Control, Reimagined.

A modular, open-architecture PLC replacement built on proven embedded hardware. No vendor lock-in. No proprietary black boxes. Just reliable industrial automation you own completely.

BACKPLANE · MS1 40-PIN RIBBON RASPBERRY PI SUPERVISOR / PROGRAMMER 24V → 5V PI SUPPLY 24V → 5V MCU SUPPLY UART MUX DEBUG / PROG KLB 3DO · 4DI · AI · AO RP2040 IGN 8× UART / I²C MUX RP2040 ADL ETHERNET · RS485 RP2040 24V DC INPUT
3 IO Module Types
24V Industrial Input Voltage
100% Open Architecture
RP2040 Per-Module Microcontroller
Why MS1

Built for the way modern automation should work.

Traditional PLCs demand proprietary software, expensive licensing, and vendor approval to change a chip. The MS1 was designed to break that model entirely.

No Lock-In

You Own the Design

Full schematics, open firmware, standard connectors. If a component goes end-of-life, you redesign the board — not your entire control architecture.

AI-Ready

Works with Modern Tools

Standard C/Python on Raspberry Pi and RP2040 means GitHub Copilot, Claude, and every modern dev tool can assist your engineers from day one.

Cost

Dramatically Lower Cost

Commodity hardware, no licensing fees, and a modular expansion model that lets you pay only for the IO your application actually needs.

System Architecture

Everything in its right place.

The MS1 backplane is the backbone. A Raspberry Pi acts as the supervisor and programmer. Each IO module carries its own RP2040 — isolated, deterministic, replaceable.

Supervisor

Raspberry Pi

Connected via 40-pin ribbon. Handles HMI, networking, programming each module over UART, and high-level logic.

↕ 40-pin ribbon · UART mux · 24V bus
Backbone

MS1 Backplane

Houses dual 24V→5V supplies (Pi and MCU rails), the UART multiplexer for per-module debug/programming, and standardized module slots.

↕ plug-in module slots
IO Layer

Custom IO Modules

Each module is a purpose-built PCB with a socketed RP2040. Swap, add, or redesign modules independently without touching the rest of the system.

RASPBERRY PI Supervisor · HMI · Logic 40-pin BACKPLANE Dual PSU · UART Mux · Module Bus PSU PSU KLB 3× DO 24V 4× DI 24V 3× AI 4–20mA 1× AO 4–20mA RP2040 IGN 8× UART / I²C Multiplexed Ports Device Connectivity RP2040 ADL Ethernet Mongoose Stack RS-485 RP2040
IO Modules

Purpose-built for industrial reality.

Each module is a self-contained PCB with a socketed RP2040. Designed for the signals that actually exist in industrial environments — not lab conditions.

KLB
Industrial IO

Digital & Analog IO Module

The workhorse module. Handles mixed digital and analog signals at industrial voltage levels, with 4–20mA current loop support for long-distance, noise-immune sensing.

  • 3× Digital Output — 24V sourcing
  • 4× Digital Input — 24V compatible
  • 3× Analog Input — 4–20mA current loop
  • 1× Analog Output — 4–20mA current loop
  • RP2040 microcontroller on-board
IGN
Serial Hub

Intelligent Gateway & Node Module

Expand connectivity to downstream devices and sensors. Eight multiplexed ports support both UART and I²C, letting one module manage an array of smart field devices.

  • 8× UART or I²C ports
  • On-board multiplexing — select per port
  • Ideal for barcode readers, displays, smart sensors
  • RP2040 microcontroller on-board
ADL
Networking

Adaptive Data Link Module

Bridges your MS1 system to Ethernet networks and legacy RS-485 fieldbus. The Mongoose embedded networking stack enables robust TCP/IP without a full Linux overhead.

  • Ethernet — Mongoose embedded stack
  • RS-485 half-duplex fieldbus
  • Modbus RTU / TCP capable
  • RP2040 microcontroller on-board
Open Platform

The freedom your engineering team deserves.

The MS1 is a platform, not a product. Designed to be understood, modified, and extended by the engineers who use it.

01

AI Tool Compatible

Standard C firmware on RP2040 and Python on Raspberry Pi means your team can use GitHub Copilot, Claude, or any modern AI coding assistant to develop, debug, and document — from day one.

02

Supply Chain Resilient

When a component goes end-of-life, you modify a board — not your entire control system. Open schematics mean any competent EE can adapt the design to available parts.

03

No Licensing, No Subscriptions

No annual fees. No per-seat software licenses. No approval required to update firmware. You own what you buy, completely.

04

Designed to Expand

Need a custom IO type? Design a new module PCB to fit the same backplane slot. The architecture supports your application — not the other way around.

"Industrial automation shouldn't require a vendor relationship to change a line of code. The MS1 gives engineers the control they were always supposed to have."
MSI Automation · Design Philosophy
American Engineering

Built here.
Owned by you.

The MS1 is designed and built in the United States. No offshore black boxes, no foreign firmware dependencies. Just open, auditable hardware your team can understand, modify, and trust — for the long haul.

Designed in Wichita KS, Assembled in Philadelphia PA, USA
MSI Automation
Get Started

Ready to move beyond the black box?

Contact our team to discuss your application, request a demo system, or learn how the MS1 fits your automation architecture.

© 2025 MSI Automation. All rights reserved.

Designed in Wichita KS, Assembled in Philadelphia PA USA

MS1 · Open Industrial Control